24 February, 2013

Indore diary [6] : Robot was my life (Part 2)

For Part1: Click here

Only few days were left and in those few days it was require to integrating all sections, to test the robot and to solve any error. As we already tested all the sections separately it seems easy. But the real challenge to build robot was just started. We decided to change the material used to build body of robot from wood to poly sheet. Because the body made from wood was somewhat heavy. It was better to have less weight. For almost two days I along with Krishna queried in almost every shop of SIYAGANJ market and few other shops for poly sheet. But all was vain. After two days, while asking for poly sheet we came to know that poly sheet is used in advertisement industry. Then we concentrated on advertisement agencies only and after some efforts we got poly sheet.

We wanted to work after the department close its doors. So we chose Krishna’s room in hostel as our lab because it was nearest to department. At that time Amar was preparing for GATE. Initially we had planned to use one sided PCB to implement circuits but Krishna insisted to use zero PCB (general PCB). One advantage of using zero PCB is that any connection can be change easily while in other case it is requiring to redesign the PCB. So after some debate all agree for zero PCB. Then we started to implement circuits on PCB.

Mechanical design of robot. (Thanks to NIVEA)

During those days we worked from morning to late night. We usually sleep for four-five hours. Tube light remains ON for 24 hour, as at least one person was there who still working or completed his sleep. During those days I went my room just to take bath and change clothes in morning and to take dinner in night. Rest of time I found myself at department or at Krishna’s room. During late nights, hostel had deserted look but CHUNNU and MUNNU were always there for us. They also refuse to sleep until we went to bed. Selfless service of both brothers indirectly motivate us to keep continue our work. CHUNNU and MUNNU are two speakers’ manufactures by lenevo (for us). They are still inspiring me. Chunnu – munnu, you are great and melodious.


CHUNNU-MUNNU doing their work during late night
In few days we made circuits on PCB and also made body of robots on own. We also made test path on paper so that we could test the accuracy of our robot to follow path. Our strategy was to first build a line follower robot and then slave robot. So it was time to integrate them all. After the integration, we had first prototype of our robot. We were exited to test our robot. We were praying that everything should be fine because the main task is to build another robot to which line follower robot send information regarding the path it is following and another robot follow same path based on this information.

When we tried our robot with test path, we found that line follower robot was not following path accurately. This makes us little disappointed but at least we had something to test. After some spying on robot while it was following the path, we came to conclusion that there must be problem in our algorithm. I advised that everybody made his own algorithm and let us see which algorithm will work. We maintained this throughout our project. Everybody tried but the result was not satisfactory. So we decided to change the position of sensors and increased the number of sensors. This required to again designing the sensor circuitry and it took some more sleepless nights. 

Robots enjoying each other's company



After we had line follower robot with new sensor design, we again tested our robot. This time, results were better than previous time but not so much accurate. So we decided to improve our algorithm to such extent that we got satisfactory result. But at the same time calendar was changing dates and we really needed to worry about deadline. After discussions and debates, we had algorithm which gave us performance above average. Suddenly we realized that we had only less than day to think about another slave robot. Although we had body of both robots, so we need to worry about the body of slave robot. We tested both robots with wireless communication between them. The result was very disappointed for us, it seem like nothing was happening. While master robot (line follower robot) was following the path, slave robot was watching like a child towards master robot and waiting for instructions. With hope in mind that something good will happen, we leaved for IIT Khadagpur…

[To be concluded..]

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